TT系列特种陶瓷过滤机简介 

TT series special ceramic filter introduction

概述：TT系列特种陶瓷过滤机集机电、微孔陶瓷、超声技术为⼀体，依靠真空吸⼒和⽑细作⽤实 现固液分离的新型⾼效、节能过滤设备，已⼴泛应⽤于矿⼭、冶⾦、化⼯、环保等⾏业。

Summary: TT series special ceramic filter integrates mechanical and electrical, microporous ceramics, ultrasonic technology as a whole, relying on vacuum suction and capillary action to realize solid-liquid separation of new efficient, energy-saving filtration equipment, has been widely used in mining, metallurgy, chemical industry, environmental protection and other industries.

工作原理：利用抽取陶瓷板内腔真空产生与外部的压差，使料槽内悬浮的物料在负压的作用下吸附在陶瓷 板上，固体物料因不能通过微孔陶瓷被截留在陶瓷板表面，而液体因真空压差的作用及陶瓷板的亲水性则顺 利通过进入气液分配装置(真空桶)外排或利用，达到了固液分离的目的。

How it works: The vacuum in the inner cavity of the ceramic plate is extracted to produce a pressure difference with the outside, so that the suspended material in the tank is adsorbed on the ceramic plate under the action of negative pressure. The solid material cannot be trapped on the surface of the ceramic plate through the micro-porous ceramic, while the liquid is discharged or utilized through the gas-liquid distribution device (vacuum barrel) due to the effect of vacuum pressure difference and the hydrophilicity of the ceramic plate. The purpose of solid-liquid separation is achieved.

核心优势：由于陶瓷板上含有许多狭小的微孔，在过滤过程中，水和亲水的陶瓷之间产生表面张力，这就 产生毛细孔现象，使陶瓷板微孔中充满液体而达到自动封闭阻断空气流通目的，使真空陶瓷过滤机真空泵以低的运行功率达到接近于真空的状态，对于真空过滤原理的过滤设备来说真空度“相对”越高，过滤 效率越高、物料水分越低。

Core advantage: Because the ceramic plate contains many small microholes, in the filtration process, the surface tension between water and hydrophilic ceramics, which produces capillary phenomenon, so that the ceramic plate microholes are filled with liquid to achieve the purpose of automatic sealing and blocking the air flow, so that the vacuum pump of the vacuum ceramic filter with very low operating power to achieve close to the absolute vacuum state, For the filtration equipment based on the vacuum filtration principle, the higher the vacuum degree is, the higher the filtration efficiency and the lower the material moisture.

工作流程：Workflow:

转子(陶瓷板)运转一周，工作过程分为四个区域：吸浆 区、干燥区、卸料区、清洗区，反复循环。

1.滤饼形成(吸浆区) 

工作开始时，浸没在料浆槽的陶瓷板在真空的作用下，表面形成 一层较厚的颗粒堆积层，滤液通过陶瓷板进入吸水管路过滤至分 配阀到达真空桶。 

2.滤饼干燥(干燥区) 

主轴开始旋转，转子载着滤饼到达干燥区，滤饼在高真空作用下继续脱水干燥。 

3、滤饼剥离(卸料区) 

主轴继续旋转，将干燥后的滤饼带到卸料区，在刮刀装置的作用下进行卸料。 

4、反冲洗(反冲洗区) 

卸料后陶瓷板进入反冲洗区，利用过滤液或外接自来水，经过反冲洗管道通过压力调整由分配阀进入陶 瓷板内腔，由内而外清洗陶瓷板的微孔，同时将残留在陶瓷板表面的残余矿物冲洗下来，达到清洗目 的。 

5、联合清洗(化学清洗与超声波清洗) 

陶瓷板经过一定的工作时间后(一般为 8 小时以后)，陶瓷板微孔因逐渐被堵而使过滤效率有所降低，为 保证陶瓷板微孔通畅及过滤高效率，应启用联合清洗，通过超声波清洗、化学清洗和反冲清洗的相互作用，恢复陶瓷过滤板的原始状态。通过联合清洗可使陶瓷板的微孔进一 步得到疏通，保证后续过滤的高 效率。

The rotor (ceramic plate) runs for a week, and the working process is divided into four areas: suction area, drying area, unloading area, cleaning area, and repeated cycle.

1. Cake formation (suction area)

At the beginning of the work, the ceramic plate immersed in the slurry tank under the action of vacuum, the surface of the formation of a thick layer of particles accumulation layer, filtrate through the ceramic plate into the suction pipe filter to the distribution valve to reach the vacuum barrel.

2. Cake drying (drying area)

The spindle begins to rotate, the rotor carries the cake to the drying area, and the cake continues to dry under the action of high vacuum.

3. Cake stripping (unloading area)

The spindle continues to rotate, bringing the dried cake to the discharge area, and unloading is carried out under the action of the scraper device.

4, backwash (backwash area)

After discharge, the ceramic plate enters the backwashing area, and the filtrate or external tap water is used to enter the inner cavity of the ceramic plate through the pressure adjustment through the distribution valve through the backwashing pipe, and the micro-pores of the ceramic plate are cleaned from the inside out. At the same time, the residual minerals remaining on the surface of the ceramic plate are washed down to achieve the cleaning purpose.

5, joint cleaning (chemical cleaning and ultrasonic cleaning)

Ceramic plate after a certain working time (generally 8 hours later), ceramic plate micropores are gradually blocked and the filtration efficiency is reduced, in order to ensure that ceramic plate micropores patency and filtration efficiency, joint cleaning should be enabled, through the mutual use of ultrasonic cleaning, chemical cleaning and backwash cleaning, to restore the original state of ceramic filter plate. Through the joint cleaning, the micro-pores of the ceramic plate can be dredged one step further to ensure the high efficiency of subsequent filtration.

TT系列特种陶瓷过滤机产品特点 

TT series special ceramic filter product features

产品特点： 

1、自动化程度高，可连续工作，很大降低了人力损耗。 生产过程由PLC自动控制，操作简单，可手动控制也可一键全自动控制。配有10.2寸触摸屏，完成监控、操作界面图形化显示、运行参数显示、状态数据采集、存储等功能，可反馈槽体料位、脱水桶液位、稀酸桶酸位、真空度、反冲洗压力、主轴、搅拌转速等模拟量数据并设置相关联锁报警和应对措施。 运行数据可传输DCS系统，远程控制。

2、高效节能、耗能低运行成本低。 因为陶瓷板的特性，使配置真空泵功率仅为传统设备功率的10%能耗，就能达到接近绝对真空的负压。所以能耗低，滤饼水份低。 

3、滤液清澈。 由于陶瓷板微孔小，且不易损坏，使得滤液中的悬浮物含量低，含固量一直在50ppm以下，可进入工业水循 环系统充分利用。 

4、整机结构牢固，经久耐用设备与物料、液体接触部位材质不低于304不锈钢，防腐防锈。陶瓷板采用整体法兰圈安装，平整且不易变形。搅拌系统可根据物料的比重配置气动式、机械摆动式和联合式搅拌，牢固。

5、一体式排液系统设计合理、稳定。 自动排液系统采用一体式排液罐，故障率低且安装方便。排液方式分为液位排液和时间排液，可在系统中互相切换，方便维护。双真空泵的设计在增加吸气量的同 时，通过循环阀组的切换，也能保证真空度在排水后的稳定。 

6、联合清洗有效根据物料粒径不同，公司配置了22K,25K,28K,40K不同频率的超声波清洗装置。并针对物理及化学性质的不同的物料对滤板造成的堵塞，公司研发了专用浸泡剂、多振头清洗机和清洗方案进行再生清洗，使滤板微孔疏通达 到80%以上。 

7、陶瓷板性能好、可针对性选型公司拥有8座新工艺窑炉，可生产并订制任何型号陶瓷板。如：白刚 玉、棕刚玉、一体板、粘接板。目数从1~15μm范围针对选型。

Product features:

1, high degree of automation, continuous work, greatly reducing labor loss. The production process is automatically controlled by PLC, the operation is simple, can be manually controlled or one key automatic control. Equipped with 10.2-inch touch screen, it can complete monitoring, graphical display of operation interface, operation parameter display, status data collection, storage and other functions. It can feedback analog data such as tank material level, discharge bucket level, acid level of diluted acid bucket, vacuum degree, backwash pressure, spindle, stirring speed, and set relevant interlock alarm and countermeasures. Operation data can be transmitted to DCS system, remote control.

2, high efficiency, low energy consumption, low operating cost. Because of the characteristics of the ceramic plate, the power of the vacuum pump is only 10% of the energy consumption of the traditional equipment, and the negative pressure of close to absolute vacuum can be achieved. Therefore, the energy consumption is low and the filter cake is low in water.

3. The filtrate is clear. Because the ceramic plate has small pores and is not easy to damage, the suspended matter content in the filtrate is low, and the solid content has been below 50ppm, which can be fully utilized in the industrial water cycling system.

4, the machine structure is firm, durable equipment and materials, liquid contact parts of the material is not less than 304 stainless steel, anti-corrosion and rust. The ceramic plate is installed with integral flange ring, which is more flat and not easy to change shape. Mixing system can be configured according to the specific gravity of the material pneumatic, mechanical swing and combined mixing, more firm.

5, integrated drainage system design is reasonable and stable. The automatic drainage system adopts integrated drainage tank, which has low failure rate and easy installation. The drainage methods are divided into liquid level drainage and time drainage, which can be switched between each other in the system for easy maintenance. The design of double vacuum pump can also ensure the stability of vacuum degree after drainage by switching the circulating valve group when increasing the suction volume.

6, joint cleaning more effective according to the different particle size of the material, the company configured 22K,25K,28K,40K different frequency ultrasonic cleaning devices. In view of the blockage caused by different materials with physical and chemical properties on the filter plate, the company has developed a special immersion agent, a multi-vibrating head cleaning machine and a cleaning program for regenerative cleaning, so that the filter plate microhole dredging can reach more than 80%.

7, ceramic plate performance is superior, can be targeted selection The company has 8 latest technology kiln, can produce and customize any type of ceramic plate. Such as: white corundum, brown corundum, one board, bonding board. Mesh size from 1 to 15μm range for selection.

TT系列陶瓷过滤机主要技术参数参考表 

TT series special ceramic filter technical parameters reference table

外形图 

Outline drawing

物料过滤水份参数表

Water Content for the Filtration of Some Material

TT系列陶瓷过滤机适用范围

TT series special ceramic filter applicable scope

我公司生产的TT型特种陶瓷过滤机目前已广泛应用于金、银、铜、铁、锡、铅、锌、镍、钴、钯、钼、 铬、硫、磷、煤灰、硅、石英、云母、稀土等精矿、尾矿脱水；化工行业用于氧化锌、氧化铅、硫化 锌、电解渣、浸出渣、炉渣、煤渣的脱水及其衍生的铁精粉、碳精粉、银精粉等脱水；环保行业用于污水污泥废酸处理等。物料细度从-200目到-450目以及各种超细物料。

TT type special ceramic filter produced by our company has been widely used in gold, silver, copper, iron, tin, lead, zinc, nickel, cobalt, palladium, molybdenum, chromium, sulfur, phosphorus, coal ash, silicon, quartz, mica, rare earth and other concentrates, tailings dehydration; Chemical industry for zinc oxide, lead oxide, zinc sulfide, electrolytic slag, leaching slag, slag, coal slag dehydration and derived iron powder, carbon powder, silver powder dehydration; Environmental protection industry for sewage sludge waste acid treatment. Material fineness from -200 mesh to -450 mesh and a variety of ultrafine materials.